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Original Article

Sustainable Innovation in Traditional Snack Packaging: An AI-Enabled Approach to Extend Shelf-Life of Haldiram's Perishable Products

Saurabh Karoo1 Siddharth Gajbhiye2 Yamini B Laxane3
12 Students, Department of Master of Computer Applications, Smt Radhikatai Pandav College of Engineering, Nagpur, Maharashtra, India. 3Professor, Department of Master of Computer Applications, smt Radhikatai Pandav College of Engineering Nagpur, Maharashtra, India.

Published Online: May-August 2025

Pages: 233-238

Abstract

This study investigates the application of artificial intelligence and smart packaging technologies to enhance the shelf-life of Haldiram's traditional snack products. We developed an integrated system combining IoT-enabled sensor tags (monitoring O₂, CO₂, and humidity levels) with machine learning algorithms (XG Boost and LSTM networks) to predict product freshness in real-time. Accelerated shelf-life testing was conducted on three popular product categories (namkeen, sweets, and fryums) under varying environmental conditions (25-45°C, 60-85% RH). Our results demonstrate that the AI model predicted spoilage events with 92.3% accuracy (F1-score), outperforming conventional expiration dating by 5-7 days. Comparative analysis revealed that bio-based active packaging extended product shelf-life by 34-42% compared to conventional materials, while maintaining sensory qualities (p < 0.05). Consumer acceptance studies (N=512) indicated 73% willingness to pay a 10-15% premium for smart-packaged products. The proposed system shows potential to reduce Haldiram's annual food waste by approximately 28%, translating to estimated savings of ₹110-125 crore. This work presents a scalable framework for implementing Industry 4.0 technologies in traditional food manufacturing, balancing technological innovation with cultural preservation

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